iMonitor
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Manufacturing Execution System

Dairy production,
executed right.
Every shift.

iMonitor is the operator-first MES for NZ and Australian dairy manufacturers. It guides production step by step, enforces checks and holds while the work is happening, and builds an audit ready Electronic Batch Record with full genealogy.

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  • Stop wrong additions and changeovers with scan and verify steps
  • Enforce pasteurisation and QC checks, plus hold rules, during the run
  • Trace from intake to finished packs fast, without paper chasing
Built to scale
ERP Integration
Start w/ 1 Line

Get a tailored walkthrough

See the exact workflows iMonitor would run for your dairy plant.

No spam. Just a clear demo and a quick fit assessment.

What is iMonitor MES for dairy?

You already have systems that plan production. iMonitor is the system that makes sure it is executed correctly on the floor, during the run, not after the shift.

Your ERP says: "Make 20 tonnes of finished product for export packs."

iMonitor MES runs: the exact workflow, checks, tolerances, holds, sign-offs, and data capture needed to produce it consistently and prove it.

iMonitor is not ERP. It is not SCADA.
It is the MES layer that connects specs and recipes to how work actually happens, and turns execution into an auditable record.

Level 4
Business Planning
ERP System
"Make 5,000 cases"
Level 3
Execution
iMonitor MES
Paperless production & quality control.
Level 0-2
Control
SCADA / PLC
"Valve 4 Open."

Built for dairy plants that need control without the overhead

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Dairy Production - Shift Run

Product: Dairy Product Run|Assigned to role: Dairy Operator|Batch no.: DA-2026-X88|Batch size: 20000.0 L

Fix the Problems That Cause Downgrade, Rework, and Audit Pain

Wrong additions and allergen handling

The Problem

"One wrong ingredient or allergen handling step can lead to scrap, rework, or serious recall risk."

How iMonitor Fixes It

Scan and verify steps, required sign-offs, and clear workflow gates so the right materials go in at the right time.

Estimate your Savings

Activate scenarios and adjust settings to match your production data.

Based on industry benchmarks

Off-spec and downgrade reduction

Reduce mistakes, missed checks, and late holds that lead to waste, rework, or downgrade.

Annual output
t
Off-spec / downgrade rate
%
Value gap per kg
$
Savings / Year$176,000

Rework and scrap reduction

Reduce the time and waste caused by untracked rework and unclear routing.

Rework events / year
Cost per rework event
$
Savings / Year$682,500

Release cycle improvement

Reduce waiting and backtracking by embedding sampling, results, and approvals into the run.

Avg value on hold
$
Days reduced
d
Annual carry cost
%
Savings / Year$822

Admin and audit time saved

Reduce time spent building evidence packs and chasing signatures.

Admin staff
ppl
Hrs / wk
h
Wage / hr
$
Savings / Year$58,968

Projected Annual Impact

ESTIMATE
$858,500
2 active scenarios
Conservative
$729,725
Aggressive
$987,275
Off-spec and downgrade reduction
$176,000
Rework and scrap reduction
$682,500

How iMonitor MES fits into your plant

1

Bring in the plan

Sync work orders, recipes, and specs from your ERP or spreadsheets. iMonitor turns them into live instructions.

2

Execute on the floor

Operators follow a clean tablet workflow. Verify, weigh, add, check. Deviations and holds happen live.

3

Produce the proof

Every run outputs a complete Electronic Batch Record with full genealogy and QA results instantly.

Go live in weeks, not years

Traditional MES rollouts can feel like a multi-year rebuild. iMonitor is designed for the ANZ market. Start small, prove value, then expand.

Start with one line, one product, or one workflow

Prove value in a tight scope, then expand to the next highest-impact area.

Keep ERP and SCADA as is

Integrate where it makes sense. Do not rip and replace what is already working.

Configure quickly, then refine with operators

Iterate using real shift feedback to make execution simple and consistent.

Scale across products, sites, and regions

Roll out when you are ready, with visibility that works for group quality and offshore owners.

Built for seasonal variability, export audits, and lean teams, with visibility and reporting that works for offshore owners and group quality teams.

Dairy plant team

Common Questions

Do we need to replace ERP or SCADA?
No worries. iMonitor MES sits alongside them. ERP plans and tracks business operations. SCADA monitors control signals. iMonitor runs the execution workflow, checks, holds, and the batch record.
Can we start with one line or one area first?
Yes. Many ANZ plants start with one key workflow, prove savings, then expand to other areas.
What about weigh and dispense, scanners, and scales?
We can run operator guided verification today, and integrate with scanners and scales where available. The goal is to make it hard to do the wrong thing and easy to do the right thing.
Will this help with export audits and customer evidence requests?
Yes. iMonitor generates Electronic Batch Records with linked checks, deviations, sign-offs, and genealogy so evidence is ready when you need it.
Is iMonitor suitable for enterprise groups too?
Yes. Built to scale with role-based access, multi-site rollout paths, and security practices aligned to rigorous standards.

Ready to see iMonitor on a dairy workflow that matches your plant?

We will map one end-to-end run and show you exactly how operators execute it, what gets enforced, and what evidence you get at the end.

Book a 15 minute walkthrough