iMonitor
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Manufacturing Execution System (MES)

Turn repeatable work into guided execution—with quality and traceability built in.

Operators
Tablet-first execution
Quality
Specs enforced in-process
Traceability
Instant genealogy
Live orchestration
Every event becomes an action.
Stop Paying for Problems You Discover Too Late
Catch deviations before scrap and rework.
Protect Customer Trust at Scale
Quality gates enforced, even under pressure.
A Modern MES Built to Grow With You
Fast rollout. Easy adoption. Evolves with you.
Bring Multiple Systems Into One Platform
Replace tool sprawl with one record.
The problem

Execution breaks when the shop floor runs on disconnected systems.

When work isn’t controlled at the point it happens, teams rely on memory, workarounds, and after-the-fact fixes. The result is scrap, delays, and audits that take far too long.

Low visibility
If you can’t see what’s running, blocked, or overdue in real time, you only find out when it’s already a problem.
Quality escapes
Checks vary by shift, specs drift, and proof is missing. Small issues turn into rework, scrap, and customer complaints.
Disconnected data
Information sits in different systems and spreadsheets. Nobody trusts the numbers, so decisions slow down.
Manual admin load
Operators spend time writing, re-keying, and chasing sign-offs instead of running and improving the line.
Reactive firefighting
Issues bounce between people with no clear owner. The same problems keep coming back.
Compliance pressure
Audits become a hunt for evidence. It takes too long to prove what happened, who approved it, and why.
This isn’t just frustrating. It’s expensive.
Small gaps in execution compound into waste, downtime, and avoidable admin.
25+ hrs/week
lost to admin and re-keying
Late detection
drives scrap and rework
Weeks
spent chasing audit evidence
$$
waste, downtime, and expedites
Brand risk
complaints, recalls, and lost trust
Indicative impact—varies by plant and process maturity.
The solution

Stop firefighting. Run controlled execution—end to end.

iMonitor gives your team one place to run the work: guided steps, in‑process checks, automatic proof, and full traceability from receiving to shipping. That means fewer surprises, fewer errors, and a lot less rework.Select a department to see how operators, supervisors, and leadership get the information they need.

Impact ranges are directional estimates and vary by process maturity, scope, and adoption.

Factory loads when visible…
Production floor
10–30%
less scrap/rework
20–50%
less batch paperwork
+5–15%
throughput/OEE
Operators
  • One guided view of the run: steps, checks, and targets in the right sequence.
  • In-process validation so mistakes get caught at the step, not at the end.
  • Faster, calmer changeovers with repeatable line-clearance and setup checks.
Supervisors
  • Real-time status of each batch/run (where it is, what’s blocking it, what’s overdue).
  • Exceptions surfaced with context and evidence so interventions are quick and targeted.
  • Consistent execution across shifts and lines, easier onboarding, fewer workarounds.
Leadership
  • Improved throughput and OEE from fewer stops, less rework, and faster changeovers.
  • Lower cost of poor quality with earlier detection and controlled deviation handling.
  • Stronger governance: standard work, audit-ready records, and performance visibility tied to outcomes.
The iMonitor Difference

Flexible execution for any plant.
Simple start. Serious scale.

Legacy systems force you to change your process to fit their software. We flipped the script. iMonitor is the flexible layer of intelligence that adapts to your unique workflow, protecting margins and accelerating NPI from day one.

Results

Measured results from production deployments

Customer-reported impact after go-live. Metrics vary by site and scope.
80%
Reduction in specification mismatch incidents
100%
Paperless batch records (target workflows)
70%
Faster batch-to-batch analysis
70–80%
Reduction in audit preparation time
20–30h
Hours saved weekly on documentation
Real-time
Operational visibility

“With everything indexed and digitally searchable, what conventionally would take hours of rummaging through filing cabinets now turns into a quick, Google-type search.”

— Lucas Ogden, Quality Controller, Varden
Customer-reported results. Results vary by site, rollout scope, and process.
How it works

From chaos to control in 90 days

We’ve done this dozens of times. Here’s how we’ll transform your operations.

Understand your challenges
We start by mapping your current processes, pain points, and goals. No cookie-cutter solutions. We design around your reality.
Configure & customise
We configure iMonitor to match your workflows, specifications, and requirements. Your processes, digitised and improved.
Train your team
Comprehensive training ensures everyone knows how to use the system effectively. We don’t leave until your team is confident.
Go live & optimise
Phased rollout with continuous support. We monitor, refine, and optimise as you go, so adoption is smooth and you get quick wins.
Industry 4.0

Planning for what's next, now.

Every industrial era changed how factories create value. Industry 4.0 connects systems so decisions can happen faster, with better context.Our job is to help you leverage technology to deliver value to your business into the future.

Industry 4.0
Today • Cyber Systems
Cyber physical systems, internet of things, networks
Next step

See iMonitor conduct a factory—live.

Tell us your process, your constraints, and your systems. We’ll map it to a real workflow and show you how execution, quality, and traceability become one operating system.