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What is an MES?

A manufacturing execution system (MES) is the control layer that turns planned work into executed work— with traceability, quality checks, and an audit-ready record generated as production happens.

MES in one sentence

MES coordinates execution: it guides operators step-by-step, enforces checks and sign-offs, captures production and quality data at the source, and links everything into a single batch/lot genealogy.

Where MES sits in the stack

A simple way to think about it: ERP plans the what, machines provide the signals, and MES governs the how—with context.

  • ERP: orders, materials, costs, planning
  • SCADA/PLC: machine control and telemetry
  • LIMS: lab results and controlled test workflows
  • MES: execution steps, checks, deviations, traceability, electronic records

What MES actually does on the floor

  • Run guided workflows (SOPs as steps, not PDFs)
  • Enforce spec limits and quality checks at the point of work
  • Capture structured data + evidence (forms, photos, timestamps)
  • Handle deviations: holds, rework, approvals, escalation
  • Build lot/batch genealogy from receiving through shipment
  • Expose real-time status: running, blocked, overdue, released

When you need an MES

MES is most valuable when your risk and cost come from errors at handoffs: wrong material/lot, missed checks, inconsistent execution, slow investigations, and audit preparation overhead.

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