MES in one sentence
MES coordinates execution: it guides operators step-by-step, enforces checks and sign-offs, captures production and quality data at the source, and links everything into a single batch/lot genealogy.
Where MES sits in the stack
A simple way to think about it: ERP plans the what, machines provide the signals, and MES governs the how—with context.
- ERP: orders, materials, costs, planning
- SCADA/PLC: machine control and telemetry
- LIMS: lab results and controlled test workflows
- MES: execution steps, checks, deviations, traceability, electronic records
What MES actually does on the floor
- Run guided workflows (SOPs as steps, not PDFs)
- Enforce spec limits and quality checks at the point of work
- Capture structured data + evidence (forms, photos, timestamps)
- Handle deviations: holds, rework, approvals, escalation
- Build lot/batch genealogy from receiving through shipment
- Expose real-time status: running, blocked, overdue, released
When you need an MES
MES is most valuable when your risk and cost come from errors at handoffs: wrong material/lot, missed checks, inconsistent execution, slow investigations, and audit preparation overhead.