iMonitor
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Manufacturing Execution System

From intake to bag,
fully traceable.
Every shift.

When things get busy, iMonitor keeps the run under control. It guides operators step by step, prompts the right checks at the right time, and builds a complete Electronic Batch Record with full lot genealogy for audits and customer reporting.

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  • Stop blend and addition mistakes with scan and verify steps
  • Enforce sampling, holds, and approvals during the run, not at the end
  • Trace anything fast with intake to bag to pallet genealogy
Built to scale
ERP Integration
Start w/ 1 Line

Get a tailored walkthrough

See the exact workflows iMonitor would run for your powder plant.

No spam. Just a clear demo and a quick fit assessment.

What is iMonitor MES for milk powder?

You already have systems that plan production. iMonitor is the system that makes sure it is executed correctly on the floor, during the run, not after the shift.

Your ERP says: “Make 30 tonnes of whole milk powder for export.”

iMonitor MES runs: the exact workflow, checks, tolerances, holds, sign-offs, and data capture needed to produce it consistently and prove it.

iMonitor is not ERP. It is not SCADA.
It is the MES layer that connects specs and recipes to how work actually happens, and turns execution into an auditable record.

Level 4
Business Planning
ERP System
"Make 5,000 cases"
Level 3
Execution
iMonitor MES
Paperless production & quality control.
Level 0-2
Control
SCADA / PLC
"Valve 4 Open."

Built for powder plants that need control without the overhead

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Milk Powder Production - Spray Drying

Product: Whole Milk Powder (High Heat)|Assigned to role: Drying Operator|Batch no.: MP-2026-X88|Batch size: 5000.0 kg

Fix the Problems That Cause Downgrade, Rework, and Audit Pain

Blend and Addition Errors

The Problem

"Weigh and dispense relies on tribal knowledge and double handling. One wrong bag can become an expensive problem."

How iMonitor Fixes It

Guided weigh and dispense, barcode verification, tolerances, and mandatory checks before the next step.

Estimate your Savings

Activate scenarios and adjust settings to match your production data.

Based on industry benchmarks

Off-spec and downgrade reduction

Reduce blend errors, missed checks, and late holds that lead to rework or downgrade.

Annual output
t
Off-spec / downgrade rate
%
Value gap per kg
$
Savings / Year$165,000

Rework and scrap reduction

Reduce the time and waste caused by untracked rework and unclear routing.

Rework events / year
Cost per rework event
$
Savings / Year$650,000

Release cycle improvement

Reduce waiting and backtracking by embedding sampling, results, and approvals into the run.

Avg value on hold
$
Days reduced
d
Annual carry cost
%
Savings / Year$1,027

Admin and audit time saved

Reduce time spent building evidence packs and chasing signatures.

Admin staff
ppl
Hrs / wk
h
Wage / hr
$
Savings / Year$48,672

Projected Annual Impact

ESTIMATE
$815,000
2 active scenarios
Conservative
$692,750
Aggressive
$937,250
Off-spec and downgrade reduction
$165,000
Rework and scrap reduction
$650,000

How iMonitor MES fits into your plant

1

Bring in the plan

Sync work orders, recipes, and specs from your ERP or spreadsheets. iMonitor turns them into live instructions.

2

Execute on the floor

Operators follow a clean tablet workflow. Verify, weigh, add, check. Deviations and holds happen live.

3

Produce the proof

Every run outputs a complete Electronic Batch Record with full genealogy and QA results instantly.

Go live in weeks, not years

Traditional MES rollouts can feel like a multi-year rebuild. iMonitor is designed for the ANZ market. Start small, prove value, then expand.

Start with one line, one product, or one workflow

Prove value in a tight scope, then expand to the next highest-impact area.

Keep ERP and SCADA as is

Integrate where it makes sense; don’t rip and replace what’s already working.

Configure quickly, then refine with operators

Iterate using real shift feedback to make execution simple and consistent.

Scale across products, sites, and regions

Roll out when you’re ready, with visibility that works for group quality and offshore owners.

Built for seasonal variability, export audits, and lean teams, with visibility and reporting that works for offshore owners and group quality teams.

Milk powder plant team

Common Questions

Do we need to replace ERP or SCADA?
No worries. iMonitor MES sits alongside them. ERP plans and tracks business operations. SCADA monitors control signals. iMonitor runs the execution workflow, checks, holds, and the batch record.
Can we start with one line or one area first?
Yes. Many ANZ plants start with one key workflow, prove savings, then expand to other areas.
What about weigh and dispense, scanners, and scales?
We can run operator guided verification today, and integrate with scanners and scales where available. The goal is to make it hard to do the wrong thing and easy to do the right thing.
Will this help with export audits and customer evidence requests?
Yes. iMonitor generates Electronic Batch Records with linked checks, deviations, sign-offs, and genealogy so evidence is ready when you need it.
Is iMonitor suitable for enterprise groups too?
Yes. Built to scale with role-based access, multi-site rollout paths, and security practices aligned to rigorous standards.

Ready to see iMonitor on a powder workflow that matches your plant?

We will map one end-to-end run and show you exactly how operators execute it, what gets enforced, and what evidence you get at the end.

Book a 15 minute walkthrough