iMonitor
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Manufacturing Execution System

Yogurt production,
executed right.
Every shift.

iMonitor is the operator-first MES for NZ & Australian yogurt manufacturers. Guide operators step-by-step, enforce quality rules, and generate a complete Electronic Batch Record from silo to cup.

Built to scale
ERP Integration
Start w/ 1 Line

Get a tailored walkthrough

See the exact workflows iMonitor would run for your plant.

No spam. Just a clear demo and a quick fit assessment.

What is iMonitor MES for yogurt?

You already have systems that plan production. iMonitor is the system that makes sure it’s executed correctly on the floor, during the run, not after the shift.

Your ERP says: “Make 5,000 cases of Greek yogurt.”

iMonitor MES runs: the exact workflow, checks, holds, sign-offs, and data capture needed to produce it consistently and prove it.

iMonitor is not ERP. It’s not SCADA.
It’s the MES layer that connects recipes and specs to how work actually happens, and turns execution into an auditable record.

Level 4
Business Planning
ERP System
"Make 5,000 cases"
Level 3
Execution
iMonitor MES
Paperless production & quality control.
Level 0-2
Control
SCADA / PLC
"Valve 4 Open."
Consistent Yogurt
Consistency

Fermentation you can repeat

Define your ideal incubation profile and run it the same way every time. The system enforces pH checks, prompts, alerts, and hold/release logic.

Filling Machine
Waste & Yield

Less rework. Less giveaway.

Spot losses during transfers and filling, reduce overfill creep, and stop "small" losses from becoming big margin leaks with integrated weight capture.

Traceability
Evidence

Electronic batch record (EBR) and traceability, built in

Every batch produces a complete execution record and instant genealogy. It is ready when customers, auditors, or retailers ask. No more paper hunting.

Fix the Problems That Cause Bad Batches

Inconsistent Fermentation

The Problem

"Drift in texture and flavor across shifts."

How iMonitor Fixes It

Digitize your fermentation profile (time and temperature curve). The MES prompts pH checks at exact intervals and alerts if the curve drifts.

Estimate your Savings

Activate scenarios and adjust settings to match your production data.

Based on industry benchmarks

Overfill & Giveaway

Reduce product giveaway by locking scales.

Annual Output
t
Value per Kg
$
Avg Overfill
%
Savings / Year$262,500

Failed Batches

Avoid waste via digital SOP enforcement.

Batches / Year
Fail Rate
%
Cost / Batch
$
Savings / Year$192,000

Changeover Time

Speed up line clearance & setup.

Changes / Week
Mins / Change
m
Line Cost / Hr
$
Savings / Year$112,320

Paperwork Admin

Automated QA & traceability reporting.

Admin Staff
ppl
Hrs / Wk
h
Wage / Hr
$
Savings / Year$63,180

Projected Annual Impact

ESTIMATE
$454,500
2 active scenarios
Conservative
$386,325
Aggressive
$522,675
Overfill & Giveaway
$262,500
Failed Batches
$192,000

How iMonitor MES fits into your plant

1

Bring in the plan

Sync work orders, recipes, and specs from your ERP or spreadsheets. iMonitor turns them into live instructions.

2

Execute on the floor

Operators follow a clean tablet workflow: scan, confirm, add, and check. Checks and deviations happen live.

3

Produce the proof

Every run outputs a complete Electronic Batch Record (EBR) with full genealogy and QA results instantly.

Go live in weeks, not years

Traditional MES rollouts can feel like a multi-year rebuild. iMonitor is designed for the ANZ market: start small, prove value, then expand.

Start with one line

Don't boil the ocean. Target your highest risk area (e.g., culture additions) first.

Operator-first design

Designed for real factory floors. Big buttons, clear prompts, less typing.

Built for NZ & AU Realities

We understand seasonal variability, strict export audits, and small, agile teams.

Happy Factory Manager

Common Questions

Do we need to replace ERP or SCADA?
No worries! iMonitor MES sits alongside them. ERP plans and tracks business operations. SCADA monitors control signals. iMonitor runs the human and procedural execution layer and produces the electronic batch record.
We’re not “big enough” for MES. Is this overkill?
Not with iMonitor. Start with one high-risk area (like culture additions or changeovers) and expand only when it pays for itself.
What if parts of our plant aren’t automated?
All good! iMonitor works with integrations where available and guided manual capture on a tablet where not. You still get standardised execution and traceability.

Ready to execute production right?

Join other ANZ yogurt manufacturers who have stopped the "paper chase" and started running with real-time data.

Book a Walkthrough
Or ask for the "One-Line Starter Pack"