iMonitor's manufacturing software combines features from standard manufacturing execution systems and quality control software into one cloud-based manufacturing system. This platform provides a comprehensive solution for managing your manufacturing process and quality control.
iMonitor lets you manage all quality monitoring and production processes digitally, from receiving raw ingredients to shipping the final product. With iMonitor you will:
Many manufacturers still rely on paper-based checklists and manual recording for quality control and production management. iMonitor’s smart manufacturing software closes this gap by digitizing all quality checks and production processes and creating smart workflows. This allows manufacturers to manage their product and operator tasks digitally, achieving full traceability of products, raw materials, and other details.
iMonitor's software can track and trace products from start to finish by assigning a batch number to each process or product. We can track and trace sensitive ingredients, date of delivery, delivery temperatures and process critical control points (CCP).
iMonitor's search feature allows you to quickly find SKUs, processes, batches, ingredients, machinery, steps, and data captured anywhere in the application.
iMonitor helps you set up a digital product database, including ingredients and product packaging.
You can attach the printed QR codes to your assets to easily identify, track and trace them in your facility.
The digital product management feature helps you completely digitize your product development and manufacturing management. This allows for managing product variations such as gluten-free, from the start and for triggering processes based on these elements.
Centrally store ingredients and packaging information for each product. Easily reference these while creating processes to capture information used in the product recipe.
Within iMonitor, you can also create a comprehensive digital allergen database for all your products.
iMonitor’s supplier management feature allows you to connect digitally with your supply chain.
Keep supplier, distributor, and key contact information in one central database, with autofill options for staff.
Capture all your deliveries quickly and accurately, making it easy to initiate corrective actions if goods arrive out of spec.
iMonitor enables you to run digital audits on your product suppliers and manufacturers.
Real-time data enables you to analyze patterns and trends in the performance of all your suppliers over time.
By digitizing all compliance checks and production processes on the shop floor, we can eliminate paper-based recording tasks. This includes the critical control point (CCP), operational prerequisite program (OPRP), prerequisite program (PRP), and quality checks.
Operators can use the tablet app to check things off their custom lists, and record information using different field types. This leaves staff free for other tasks.
Make sure your operators have easy access to digital standard operating procedures (SOPs) at every stage of the manufacturing process. This will help them stay compliant and produce high-quality products.
iMonitor helps operators follow the correct steps in different manufacturing processes, and reminds them of upcoming tasks.
iMonitor alerts operators when product parameters are out of spec. The app assists your operators by automatically suggesting pre-defined corrective actions.
iMonitor automates your workflow management on the shop floor by creating smart digital workflows.
You can use this software to manage and schedule different processes for your factory, like cleaning, servicing equipment, and pest control. This way, you can collect data more easily and efficiently.
The software provides real-time guidance to staff via scheduled tasks and prompt them at the right time. Create roles and departments to manage who is responsible to complete tasks.
Set supervisor signature capture steps for each process, product, or batch.
Control who has access to your iMonitor platform by setting different administrator and operator roles.
Digitize all standard operating procedures (SOPs) and link them directly to your processes.
The system enables you to digitize other documentation such as staff sickness, training or equipment maintenance records.
This manufacturing solution provides advanced analytics to help you understand what is happening on your production floor.
You can create reports that are customized to the needs of different roles in your organization. Plus, easily download a PDF-version of your production and manufacturing processes for auditing purposes.
iMonitor is compliant with the ISO 2200, GMP, FDA, European (ESMA), New Zealand, Australian, and GFSI food safety standards. Constant updates to the most recent regulations facilitate ongoing compliance.
The iMonitor platform can give real-time insights into the completion status of each single batch.
Set expected batch sizes, running times or target yield percentages as a guideline for your operators. Compare your estimates with actual production data to increase overall efficiency.
Monitor how much time is spent for the completion of each stage within your manufacturing process.
Increase equipment uptime by utilizing preventative plans and real-time monitoring.
By linking iMonitor with your existing inventory management software, you can plan your production run based on customer requirements.
Engage app users with guided tours for onboarding, along with detailed training documents, webinars, videos, and personalized training sessions.
You can define specific training requirements for each role. Have full control of the completion of relevant training needed for operating subsequent processes.
You can access your iMonitor dashboard from any desktop, laptop, and tablet, anytime, anywhere. Get full visibility of all processes in real-time.
iMonitor can be integrated with your existing systems such as ERP and inventory management systems, SCADA and PLC systems or IIoT enabled equipment.
iMonitor's platform can integrate with your existing inventory management system to schedule production runs and update inventory levels.
Enhance data integrity within your organization by connecting the data points of your different software systems.