iMonitor combines the features of a manufacturing execution system with the functionality of quality control software in one comprehensive cloud-based system.
With iMonitor you can digitally design, manage, and execute your processes—from receiving to manufacturing to maintaining compliance at your production site—all in one platform.
With digitized and automated processes, flexible data capture (tablet/PC, SCADA integration, computer vision), and real-time data visibility and analysis, iMonitor can help:
Manufactures still rely on paper for QC checks, batch records, and other documentation, making processes harder to manage, data harder to retrieve. iMonitor’s digitized processes bridge the gap between manufacturers and their data for smarter production management and complete product and batch traceability.
iMonitor lets you quickly track and trace ingredients used in production. Search by batch number, product SKU, process name, and other parameters.
Data from each batch and process that you run is available on demand. Access important information when you need it about everything from temperature, to batch process durations, to critical control points (CCP).
Create a digital product database with all the requirements for making each product: digitized processes with bills of material, ingredients and packaging, and more.
You can attach the printed QR codes to your assets to easily identify, track and trace them in your facility.
The digital product management feature helps you completely digitize your product development and manufacturing management. This allows for managing product variations, such as gluten-free, from the start and for triggering processes based on these elements.
Define the ingredients and packaging required to make a batch of a product. With a BOM set, a process can be designed to digitally capture details about the ingredients used in a batch.
Within iMonitor, you can also create a comprehensive digital allergen database for all your products.
Create efficient digital processes to keep the production site in order: receiving products, routine cleaning, internal audits, and more, and set up processes to run on a schedule.
Capture all your deliveries quickly and accurately, making it easy to initiate corrective actions if goods arrive out of spec.
iMonitor’s tablet app gives operators a better way to enter data for all processes: critical control points (CCPs), operational prerequisite programs (OPRPs), prerequisite programs (PRPs), and quality checks.
Allow multiple users access via the same tablet with a simple and secure login and logout.
Ensure processes are designed, managed, and executed perfectly, by the right people at the right time.
Have every process reviewed and approved before allowing operators to use them.
Set up departments and roles for operators and supervisors. Assign steps in a process to be performed by users assigned specific roles.
Require a supervisor to sign off on a step before committing any data when a batch or a site process is run.
Set the expected duration for each step in a process and track when the step takes longer to complete than expected.
Get automatic notification when an alert is triggered to proactively manage safety and quality standards. Alerts can be set to go off for when thresholds are exceeded, allowing supervisors to take immediate action.
Digitize all standard operating procedures (SOPs) and link them directly to your processes.
The system enables you to digitize other documentation such as staff sickness, training or equipment maintenance records.
This manufacturing solution provides advanced analytics to help you understand what is happening on your production floor.
You can create reports that are customized to the needs of different roles in your organization. Plus, easily download a PDF-version of your production and manufacturing processes for auditing purposes.
iMonitor is compliant with ISO 2200, GMP, FDA, European (ESMA), New Zealand, Australian, and GFSI food safety standards. Constant updates to the most recent regulations facilitate ongoing compliance.
The iMonitor platform can give real-time insights into the completion status of each single batch.
Set expected batch sizes, running times or target yield percentages as a guideline for your operators. Compare your estimates with actual production data to increase overall efficiency.
Monitor how much time is spent for the completion of each stage within your manufacturing process.
Increase equipment uptime by utilizing preventative plans and real-time monitoring.
By linking iMonitor with your existing inventory management software, you can plan your production run based on customer requirements.
Engage app users with guided tours for onboarding, along with detailed training documents, webinars, videos, and personalized training sessions.
You can define specific training requirements for each role. Have full control of the completion of relevant training needed for operating subsequent processes.
You can access your iMonitor dashboard from any desktop, laptop, and tablet, anytime, anywhere. Get full visibility of all processes in real-time.
Integrate iMonitor with your existing hardware or software infrastructure.
Capture data directly from machines and into digitized processes. Get precise data exactly when it is required. Empower staff to do more productive work than watching a readout.
iMonitor can be integrated with SCADA, PLCs, or IIoT-enabled equipment, or integrated with computer vision technology for when multiple, repetitive readings are required.
iMonitor can be integrated with inventory management or enterprise resource management software to enhance overall production planning and data integrity beyond the production floor.