Designed for
Dairy Manufacturers

Create one single source of truth to increase efficiencies, eliminate mixing errors and accelerate product release times.

Dairy manufacturing operator using the tablet app of a manufacturing execution system

Increase productivity with digitized
quality control and traceability management

You do not need to rely on manual quality recordings during the mixing and ripening stages of your yoghurt or cheese products anymore to ensure highest product quality. Free up resources and reduce manual errors by digitizing your CCP checks and integrating them into smart production workflows.

iMonitor is the answer to your challenges

1

Enhance quality & production management

Release your operators from troublesome CCP checks and paper forms that inherently invite to forging of data or retrospective population

Hold operators accountable with digital QC checks built into your production workflows that are easily performed on a tablet.

The result
Better compliance practices and reduced costs.

2

Accelerate product release times

Inline digital checks and automatic real-timealerts enable QA staff to sign off batch completion without delay.

Your quality manager gets real-time alerts when the next quality check is due, eliminating the need to sift through cumbersome paperwork after the production process is completed.

The result
Reduce release times for your products from 3-5 days to one day or even hours.

3

Full visibility & real-time data insights

Give your Management and QA staff full visibility during production by eliminating paper forms that trap vital data.

Digitize your paper processes to know in real-time what happens in your production plant to make quick and data-driven decisions.

The result
Accelerate traceability from an average 12 hours to just seconds.

4

Reduce wastage caused by human errors

Empower your operators with a smart app that guides them step by step through the picking, mixing and ripening stages, helping them to pick the right ingredients and correct amounts.

Prevent mixing errors by automating batch calculations or complex calculations like the Pearson square calculation. Barcode scanning prevents your operators from picking the wrong ingredients. Automatic reminders and alerts notify operators and supervisors of outstanding tasks. And QR codes and locator beacons prevent fake data entries.

The result
Large dairy manufacturers save at least 500,000 USD worth of wasted product caused by human errors.

5

Increase efficiencies by eliminating data duplication

Create a single source of truth and eliminate redundant repetitions of data entries for the same batch

Digitize your manufacturing execution in one solution. Integrate it with your existing SCADA and ERP systems and IoT devices to create smooth data flow across your whole business.

The result
Reduce data duplication instantly by at least 30% just by digitizing your paper forms, freeing up staff in the control room to complete more important tasks.

Ready to tackle your challenges and create a smart manufacturing floor?
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Helpful resources

Return on Investment of a manufacturing execution system
Learn how to calculate the return of investment (ROI) of a manufacturing execution system.
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How to digitize production processes in 4 steps
Ready to digitize your production processes?
Learn more on how to digitize your shop floor in 4 steps.